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What is the standard for motor testing?
2025-06-27The Motor Test System under Wuhan UHV can help many power workers conduct various power tests more conveniently.I. Core International StandardsIEC 60034 SeriesIEC 60034-1: General performance & safety requirements (temperature rise/voltage withstand baseline)IEC 60034-2-1: Precision efficiency testing (basis for IE classification)IEC 60034-30-1: Defines global IE1-IE5 efficiency classesII. Regional Mandatory StandardsChina:GB 18613 (Mandatory efficiency, equivalent to IE3/IE4)GB/T 755 (Aligns with IEC 60034-1)North America:NEMA MG-1 (Core industrial motor specification)IEEE 112 (Primary efficiency test method)European Union:EN 60000 Series (Full adoption of IEC standards)EU Regulation 2019/1781 (Mandates IE3/IE4 efficiency)III. Key Test Item StandardsEfficiency: IEC 60034-2-1 or IEEE 112Temperature Rise: IEC 60034-1 Section 6 (limits by insulation class)Voltage Withstand: IEC 60034-1 Section 8.3 (2Un + 1000V/1 minute)Vibration: IEC 60034-14 (Class A/N levels)Noise: IEC 60034-9 (graded
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What does a CT meter do?
2025-06-27The CT Tester under Wuhan UHV can help many power workers conduct various power tests more conveniently.I. Core Testing Functions1.Turns Ratio TestingPrecisely measures the actual primary-to-secondary current ratio of CTs.Verifies compliance with nameplate ratings (e.g., 1000A/1A).Criticality: Incorrect ratios cause metering errors or protection maloperation.2.Polarity VerificationDetermines the relative polarity (dot convention) of primary and secondary windings.Criticality: Polarity errors may lead to meter reversal, differential protection failure, or false tripping.3.Excitation Characteristic (V-I Curve) TestingPlots the excitation current vs. voltage curve (I-V curve) of secondary windings.Derives key parameters:Knee-Point Voltage/Current: Identifies CT core saturation threshold.Accuracy Limit Factor (ALF): Evaluates protection-class CT accuracy under fault currents.Composite Error: Core performance metric for protection CTs.Criticality: Determines CT reliability during fault cond
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Which instrument should be used to perform a dielectric watt loss test?
2025-06-26The core instrument used for dielectric loss testing (loss tangent tanδ measurement) is a Dielectric Loss Test Set, also known as a Tan Delta Tester or Schering Bridge. Based on technical principles and automation levels, the main types are:1. Traditional Schering BridgePrinciple: Classic balanced bridge method requiring manual adjustment of resistive/capacitive arms to achieve balance for calculating tanδ and capacitance.Characteristics:High accuracy (historically the laboratory standard).Complex operation, demanding skilled personnel.Slow testing speed.Requires external HV source (e.g., test transformer) and reference capacitor.Application: Laboratory precision measurements or calibration reference. Rarely used for field preventative testing today.2. Digital Automatic Dielectric Loss TestersPrinciple: Uses digital measurement techniques (e.g., digital sampling, vector analysis) to automatically measure current magnitude/phase difference under applied voltage. Directly calculates and
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What is the purpose of transformer turns ratio test?
2025-06-26Transformer Turns Ratio (TTR) testing (also known as ratio testing or turns ratio testing) is a core and fundamental test in transformer manufacturing, installation, and maintenance. Its main purposes include the following aspects:1.Verify Design Intent and Manufacturing Correctness:This is the most fundamental purpose. The turns ratio is one of the most critical design parameters of a transformer, directly determining the proportional relationship between input and output voltage (neglecting losses and excitation current).The test ensures that the windings were wound with the exact number of turns specified by the design, confirming the transformer can provide the intended voltage transformation function.2.Detect Winding Defects:Interturn Short Circuits: This is one of the most important fault detection purposes. Even a short circuit involving only a few turns will significantly alter the effective number of turns in that winding, causing the turns ratio for that phase to deviate from
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What is a DC winding resistance test?
2025-06-25A DC Winding Resistance Test is a fundamental electrical measurement used to determine the ohmic resistance of windings in devices like transformers, motors, generators, and reactors. Performed with direct current (DC), it eliminates inductive effects, providing precise resistance values for quality control, diagnostics, and performance validation. Purpose1.Baseline Data: Establish reference resistance for future comparisons.2.Fault Detection: Identify issues like loose connections, broken conductors, or uneven winding turns.3.Loss Calculation: Compute copper (I²R) losses for efficiency analysis.4.Temperature Validation: Verify winding temperature rise during heat runs. Test EquipmentPrimary Tools:Micro-ohmmeter (4-wire Kelvin method, accuracy ±0.1%).DC resistance bridge (Wheatstone/Kelvin bridge for high precision).Alternatives:Voltmeter-ammeter method (less accurate, requires stable current source).Accessories:Temperature sensor (infrared gun or RTD), current clamps, heavy-duty leads
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What is variable frequency AC series resonant test system?
2025-06-25A Variable-Frequency AC Series Resonant Test System is an insulation performance testing device that utilizes the principle of series resonance and variable-frequency technology to achieve efficient high-voltage output. It is specifically designed for on-site AC withstand voltage testing of large electrical equipment (such as power cables, transformers, GIS, etc.). Its core principle is to adjust the power supply frequency to achieve resonance in the circuit, thereby generating the required high voltage using a relatively small-capacity power supply.I. System Components1.Variable-Frequency Power SupplyThe core control unit, outputs a sine wave with adjustable frequency (typically 30-300 Hz).Automatically scans for the resonant point and adjusts the frequency in real-time to maintain resonance.2.Excitation TransformerProvides voltage step-up and isolation, boosting the output voltage of the variable-frequency power supply to the initial voltage required for resonance (designed with smal
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What is the difference between AC and DC hipot test?
2025-06-24The DC hipot tester under Wuhan UHV can help many power workers conduct various power tests more conveniently.1.Applied Voltage:AC Test: Applies power-frequency (50/60Hz) sinusoidal AC voltage.DC Test: Applies constant or slowly rising DC voltage.2.Simulates Real Operation:AC Test: Most accurately simulates the AC voltage stress equipment experiences during actual operation. It's the gold standard for AC equipment insulation strength assessment.DC Test: Primarily simulates stress for DC equipment or serves as a supplementary test for AC equipment.3.Primary Applications:AC Test: Widely used for most AC power equipment (transformers, GIS, circuit breakers, instrument transformers, generator stators).DC Test: Particularly suited for long power cables and generator rotor windings; also used for leakage current measurement on some HV equipment (e.g., bushings, arresters).4.Defect Detection Focus:AC Test: Highly sensitive to overall insulation degradation, partial discharges (caused by v
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What is the difference between DC hipot and Megger?
2025-06-24The DC hipot test Kit under Wuhan UHV can help many power workers conduct various power tests more conveniently.1.DC Hipot TestPurpose: Verifies dielectric strength – the insulation’s ability to withstand high voltage without breaking down.Method: Applies a destructively high DC voltage (e.g., 2× to 10× operating voltage) to the insulation.Measurement: Monitors leakage current (µA/mA).Outcome: Pass/Fail (fails if current exceeds threshold or breakdown occurs).Risk: Potentially damages weak insulation. Critical safety step: Must discharge capacitive loads post-test.Use Cases:Safety certification (UL/IEC compliance).Production line quality checks.Detecting critical flaws (cracks, voids, thin spots).2.Megger TestPurpose: Measures insulation resistance – quantitative health of the insulation.Method: Applies a safe, low-to-medium DC voltage (e.g., 500V, 1000V, 2500V).Measurement: Reads resistance (MΩ/GΩ). Higher values = better insulation.Outcome: Numeric value (e.g., "200 MΩ"), used for tr
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AC voltage withstand test plan
2025-06-23AC voltage withstand test plan? Wuhan UHV specializes in producing AC withstand voltage testing equipment, with a wide range of product options. When looking for AC withstand voltage testing equipment, choose Wuhan UHV. In electrical engineering, equipment insulation testing is an important means to ensure the normal operation of electrical equipment in the device and to promptly detect potential insulation performance cracking faults caused by collisions, vibrations, and other factors during manufacturing and transportation. Through electrical testing, the insulation condition of electrical equipment can be understood, and problems can be promptly solved or replaced to ensure the normal operation of the electrical equipment in the device.test methodInsulation resistance, absorption ratio, and polarization index test(1) The significance and role of the experimentMeasuring the insulation resistance of electrical equipment can sensitively reflect the insulation condition, effectively de
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AC voltage withstand test equipment
2025-06-23AC voltage withstand test equipment? Wuhan UHV specializes in producing AC withstand voltage testing equipment, with a wide range of product options. When looking for AC withstand voltage testing equipment, choose Wuhan UHV. The AC withstand voltage test of various large power transformers, power cables, steam turbines, hydro generators, and other capacitive equipment must be strictly conducted regularly in accordance with the test regulations. Under power frequency conditions, due to the large capacitance of the test object or high requirements for the test voltage, there are also high requirements for the power capacity of the test device. In order to ensure the safe and reliable operation of the cable, relevant international standards have made clear provisions for various tests of the cable. The main test items include measuring insulation resistance, DC withstand voltage, and leakage current. The measurement of insulation resistance is mainly used to check whether the cabl
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What is the voltage for VLF cable test?
2025-06-19The VLF cable tester under Wuhan UHV can help many power workers conduct various power tests more conveniently.Core Voltage Parameters1.Base Standard:VLF testing applies 0.1 Hz AC high voltage at 2 to 3 times the cable’s rated voltage (U₀).Examples:10 kV rated cable → Test voltage: 22–28 kV (typically 28 kV).35 kV rated cable → Test voltage: 70–105 kV (commonly 52–65 kV, subject to standards).2.Calculation Basis:Formula: Test voltage = (2.0 ~ 3.0) × Rated Voltage (U₀).International Standards:IEEE 400.2: Mandates 2U₀ for 15 minutes or 3U₀ for 30 minutes.IEC 60502-2: Requires 3U₀ for new cables; diagnostic tests on aged cables may use 2U₀.3.Safety Limits:Never exceed 3U₀: Higher voltages risk damaging healthy insulation.XLPE Cable Protection: 0.1 Hz polarity reversal prevents space charge buildup, ensuring test safety.Special Scenario AdjustmentsAged/Damaged Cables: Voltage may be reduced to 1.6U₀ (supported by tanδ diagnostics).Post-Repair Verification: 2U₀ for 15 minutes (per IEEE 400.
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What is the difference between IR test and VLF test?
2025-06-19The VLF hipot tester under Wuhan UHV can help many power workers conduct various power tests more conveniently.1. Fundamental PrinciplesIR Testing: Applies low-voltage DC (typically 500V–10kV) to measure leakage current and calculate insulation resistance (in MΩ or GΩ). It is a static resistance measurement, analogous to using a multimeter.VLF Testing: Applies 0.1 Hz very low-frequency AC high voltage (2–3 times rated cable voltage, e.g., 28kV for a 10kV cable) to simulate power-frequency voltage stress, performing a dynamic withstand test + diagnostics.2. Core ObjectivesIR Testing:Detects bulk insulation degradation (e.g., moisture ingress, contamination, major damage).Provides the Polarization Index (PI) to assess moisture absorption trends.VLF Testing:Identifies latent defects (water trees, voids, interfacial aging).Verifies cable withstand strength (whether breakdown occurs under high voltage).Combines tan delta (tanδ) and partial discharge (PD) measurements to locate defects.3.Saf
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Purpose of AC withstand voltage test
2025-06-18What is the purpose of the communication withstand voltage test? Wuhan UHV specializes in producing AC withstand voltage testerswith a wide range of product options. When looking for an AC withstand voltage tester, choose Wuhan UHV.1、 Purpose of communication withstand voltage testThe AC withstand voltage test of a transformer is a test in which a sine frequency AC test voltage exceeding a certain multiple of the rated voltage is applied to the winding and bushing of the tested transformer for a duration of 1 minute. The purpose is to use a test voltage that is a certain multiple higher than the rated voltage instead of atmospheric overvoltage and internal overvoltage to assess the insulation performance of transformers. It is the most effective way to evaluate the insulation strength of transformers and an important experimental project to ensure the safe operation of transformers and avoid insulation accidents. Conducting AC withstand voltage tests can discover moisture and concentra
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What is the difference between impulse voltage test and surge test?
2025-06-18The Impulse Voltage Test System under Wuhan UHV can help many power workers conduct various power tests more conveniently.1.Purpose & Core Focus:Impulse Voltage Test: This is a core part of high-voltage insulation testing. Its primary purpose is to verify that the main insulation system of high-voltage electrical equipment will not break down or flash over when subjected to extreme transient overvoltages (e.g., lightning strikes or switching operations). It directly assesses the dielectric strength of insulating materials and the withstand capability of the insulation structure. The goal is to ensure safe operation and personnel safety under extreme overvoltages.Surge Immunity Test: This is part of Electromagnetic Compatibility (EMC) testing. Its primary purpose is to evaluate the immunity of electronic/electrical equipment or systems to transient overvoltage disturbances conducted via power lines or signal lines. It focuses on whether the device functions correctly, suffers performanc
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AC withstand voltage test system
2025-06-17AC voltage tester? Wuhan UHV specializes in producing AC withstand voltage testers with a wide range of product options. When looking for an AC voltage withstand tester, choose Wuhan UHV. Today, taking the Wuhan UHV cable AC withstand voltage series resonant device as an example, we will briefly introduce the AC withstand voltage tester, a portable variable frequency resonant boost device for cables. It uses the method of adjusting the frequency of the power supply to achieve resonance between the reactor and the tested capacitor, obtaining high voltage and high current on the tested object. This is a new method and trend in current high-voltage testing, which has been widely used both domestically and internationally. The frequency conversion resonant boost device adopts a dedicated SPWM digital waveform generation chip with a frequency resolution of 16 bits, and the frequency fineness can reach 0.1Hz between 20-300Hz. It adopts an orthogonal asynchronous fixed carrier
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AC withstand voltage test method for transformers
2025-06-17What is the AC withstand voltage test method for transformers? Wuhan UHV specializes in producing AC voltage withstand testers with a wide range of product options. When looking for an AC voltage withstand tester, choose Wuhan UHV. AC withstand voltage test is an external AC test voltage applied to the insulation of electrical equipment. The test voltage is higher than the rated working voltage of the equipment and lasts for a certain period of time (usually 1 minute). AC withstand voltage test is a test that best meets the actual operating conditions of electrical equipment and is an important means to avoid insulation accidents. Therefore, the AC withstand voltage test is a decisive test among various insulation tests.Wiring principle for AC withstand voltage testThe wiring for the AC withstand voltage test should be determined according to the requirements of the test object (voltage, capacity) and the existing test equipment conditions. Usually, high-voltage complete sets o
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AC withstand voltage testing
2025-06-16AC withstand voltage test? Wuhan UHV specializes in producing AC voltage withstand testers with a wide range of product options. When looking for an AC voltage withstand tester, choose Wuhan UHV.The AC withstand voltage plays a decisive role in assessing the main insulation strength of transformers and checking for local defects in the main insulation. It is an important means of checking and verifying the quality of transformer design, manufacturing, and installation.Scope of AC withstand voltage test1. For transformers with a capacity of 8000KV or less and a rated winding voltage of 110KV or less, an AC withstand voltage test should be conducted for the terminal test.2. Transformers with a capacity of 8000KV. A or above and a rated winding voltage of 110KV or below can undergo terminal AC withstand voltage testing when equipped with testing equipment.3. For transformers with a rated winding voltage of 110KV or above, the neutral point should undergo an AC withstand voltage test, and
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AC voltage withstand test device
2025-06-13Communication voltage withstand test device? Wuhan UHV specializes in producing AC voltage withstand testers with a wide range of product options. When looking for an AC voltage withstand tester, choose Wuhan UHV. During the operation of power equipment, insulation will gradually deteriorate due to the long-term effects of electric fields, temperature, and mechanical vibrations, including overall deterioration and partial deterioration, forming defects. AC withstand voltage test is the most effective and direct method for evaluating the insulation strength of power equipment, and is an important part of preventive testing. In addition, due to the fact that the AC withstand voltage test voltage is generally higher than the operating voltage, the equipment has a large safety margin after passing the test. Therefore, AC withstand voltage test is an important means to ensure the safe operation of power equipment.The Wuhan UHV series variable frequency automatic resonance test devic
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Preventive measures for using insulation oil dielectric loss tester
2025-06-12Wuhan UHV professional production insulation oil dielectric loss tester 1. The instrument must be grounded, otherwise it will alarm. Do not enter the main menu. 2. Remove the oil cup from the instrument and ensure that the power is turned off. 3. After installing the oil cup, check the empty cup first. The capacitance value should be 60 ± 2pF, and the dielectric loss should be less than 0.005%; If the capacitance value is greater than 62, it should be reinstalled, the dielectric loss is invalid, and the oil cup should be cleaned again. 4. The new oil cup may have dust or cloth dust, so after installing the new oil cup, clean it three times with sample oil (add oil, rotate around the inner ring up and down, and then drain the water). The cleaning and heating effect is better. 5. When installing porcelain, pay attention to moderate force and do not apply too much force to avoid damaging the porcelain or causing the capacitance value to be unqualified after installation. 6. The temperatur
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RLC series resonant circuit experiment
2025-06-11Series resonance? Wuhan UHV specializes in producing series resonance. When looking for series resonance, choose Wuhan UHV. Starting from the equation analysis of the RLC series resonant circuit, the Wuhan UHV circuit experiment derived the resonant frequency, quality factor, and input impedance of the circuit in the resonant state. Based on Multisim simulation software, the RLC series resonant circuit was created, and its theoretical basis was verified using virtual instruments and simulation analysis methods, respectively. The results indicate the consistency between simulation and theoretical analysis, providing a feasible research method for the application of simulation analysis in electronic circuit design. The resonance phenomenon is a specific working state of a sinusoidal steady-state circuit. Usually, resonant circuits are composed of capacitors, inductors, and resistors, and can be divided into series resonant circuits, parallel resonant circuits, and coupled resonant circ
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