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  • What is an electrical test bench?

    The Transformer Test Bench under Wuhan UHV can help many power workers conduct various power tests more conveniently.


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    An Electrical Test Bench is a comprehensive platform used for testing, verifying, diagnosing, and evaluating the performance of various electrical equipment, components, systems, or circuits. Its scope is broader than a Motor Test Bench, encompassing not just rotating machines (motors/generators), but also transformers, switchgear, circuit breakers, relays, contactors, controllers, power supplies, wiring harnesses, cables, electronic circuit boards, and even entire electrical systems.

     

    Core Functions & Test Items


    1.Performance Characterization:

    Input/Output Characteristics (voltage regulation, load regulation, efficiency).

    Start-up/Shut-down Characteristics.

    Steady-State and Dynamic Response (e.g., response to load/input steps).

    Power Factor Correction (PFC) Performance.

    Output Ripple & Noise.


    2.Safety & Compliance Testing:

    Insulation Resistance Test: Verifies insulation integrity.

    Dielectric Strength (Hipot) Test: Verifies insulation withstand capability (AC/DC/Impulse Hipot).

    Ground Continuity Test: Ensures protective earth connection reliability.

    Leakage Current Test: Assesses safety risk.

    Arc Testing (for switchgear): Validates arc quenching and internal fault protection.

    Ensuring compliance with standards (IEC, UL, CSA, GB, EN, etc.).


    3.Functional Verification & Logic Testing:

    Verifying operation logic and timing of relays, contactors, PLCs, protection devices.

    Testing switch/breaker opening/closing characteristics, time-current curves.

    Validating control circuit logic.


    4.Protection Function Testing:

    Testing threshold and response time of OV/UV/OC/SC/OT/phase-loss protection, etc.

    Verifying relay protection settings and operating characteristics (distance, differential protection).


    5.Environmental Testing:

    Testing electrical performance under controlled temperature/humidity (e.g., temperature rise, cold start).


    6.Durability & Life Testing:

    Long-term operation, switching cycles, accelerated aging to assess reliability/lifespan.


    7.Fault Diagnosis & Location:

    Testing faulty equipment to analyze causes (e.g., short circuits, open circuits, component failure).


    8.EMC Pre-Compliance Testing:

    Basic conducted/radiated emissions and immunity pre-assessment (full EMC typically in specialized labs).


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